Innovating to create a more circular coffee economy

Creating novel upcycled cascara products

We have developed a process to develop cascara ingredients by rescuing coffee pulp and skin from the waste stream on our estates in Laos, Tanzania and Zambia, and from farmers across our sourcing network in Democratic Republic of Congo, Indonesia, Guatemala and Peru. This upcycling process means we can bring valuable nutrients back into the food supply, reduce greenhouse gases, and increase revenues for coffee farmers.

 

For our customers, it means we can offer a soluble cascara powder that’s traceable and certified as an upcycled ingredient by the Upcycled Food Association (UFA). With desirable notes of caramel, molasses, honey, and tamarind, it can bring a unique flavor to many applications from iced teas and energy drinks to confectionary and desserts.

Converting coffee waste into compost

In 2023, ofi and Starbucks embarked on a three-year project to convert waste from the coffee harvest on our Zambia estates into high-quality compost and biochar (similar to charcoal powder), to be applied back on the farms to improve soil health and plant growth.

 

This project aims to understand how the introduction of biochar could help reduce greenhouse gas emissions from coffee production while improving fertilizer use efficiency. The biochar feedstocks can consist of parchment skins, dried coffee pulp, and woody materials from pruning coffee plants. A high-quality kiln with a continuous feedstock conveyer system allows pyrolysis of the coffee waste at high temperatures (>300C) and low-oxygen environments.

 

This first phase tests different mix ratios of biochar, compost and fertilizers for maximizing its beneficial effects. We apply these mixtures to newly planted as well as mature coffee fields, monitoring closely how the crop responds and the resulting emissions.

 

The project will run over three crop cycles until the end of 2026, with sufficient data to determine the optimal use of biochar in field applications for healthy coffee yields with a lower carbon footprint - learnings that farmers and customers alike could benefit from.

Packaging solutions for a lighter footprint

ofi’s North American roast and ground coffee business Club Coffee conducted a Life Cycle Analysis with York University in Toronto to determine the carbon footprint and plastic reduction of its commercially compostable and recyclable paper-based packaging for pods and roast/ground coffee versus traditional plastic cups and bags. As a partnership with Canada’s largest retailer Loblaw Companies for their private label coffee, the assessment has identified and quantified a significant reduction in both carbon emissions and plastics attributable to award-winning innovative sustainable packaging solutions.

 

PurPod100® : Commercially compostable single-serve coffee pods

  • Biodegradable Products Institute-certified commercially compostable

  • Made with upcycled coffee bean skins

  • Diverts nutrient-rich organic coffee from landfill

  • Plastic waste reduced by 1,755T* 

  • Reduction of 13,680t/CO2e*

 

*Since 2021, vs. traditional #5PP plastic cups.

With sustainability experts embedded in farming communities and our ingredients capabilities, the opportunities for innovation are everywhere. For example, in Mexico, we are experimenting with extended fermentation to elevate the cup quality of washed Arabicas, while our field teams are training farmers on Climate-Smart Agriculture and wastewater management to drive down emissions as part of the Alliance for Sustainable Landscapes and Markets. – Siva Subramanian, Head of Innovation, Coffee, ofi